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Laser Welding Machine For Mold
Laser Welding Machine For Mold

Laser Welding Machine For Mold

Umatshini wokuWelding we-Mold Fiber Laser yinkqubo esebenzayo yokulungiswa komngundo kunye nokudibanisa isinyithi esihle. Ukusebenzisa iteknoloji ye-fiber laser ehamba phambili (i-pulsed/QCW/CW, 150W-3000W) egxininise kwizinga le-micron (indawo ye-0.1-5.0 mm) kunye nommandla omncinci ochaphazelekayo wokushisa, kunciphisa ukuguqulwa kunye noxinzelelo lwe-thermal olufumaneka kwi-TIG / i-arc welding.
Thumela u kuphanda

I-Shenzhen Chinasky Laser Technology Co., Ltd. yenye yezona zinto zinobuchule kunye nabanikezeli bomatshini we-laser welding we-mold e-China. Nceda uqiniseke ukuba uthenge umatshini we-laser welding ekumgangatho ophezulu wobumba kunye newaranti yeminyaka emi-2 kumzi-mveliso wethu. Sikwazamkela iiodolo ezilungiselelwe wena.

 

Intshayelelo

 

Inyibilikisa ucingo lokuzalisa lwenqanaba lokungunda (0.1-1.2 mm) kunye nesiseko sesinyithi ukwenza intsimbi eshinyeneyo, ebotshelelwe ngesinyithi ukulungisa iintanda, iipores, imingxuma yesanti, imiphetho egugileyo, iikona ezaphukileyo, kunye neziphene zomhlaba. Ifanele intsimbi yokungunda, intsimbi engatyiwayo, ialuminiyam, ubhedu, kunye nesinyithi esingafaniyo, iwelda 0.2-6 mm ubukhulu.

Ilungele ukutofwa, isitampu, ukuphosa, kunye nesixhobo esichanekileyo, inceda ukubuyisela umngundo ekusebenzeni okukufutshane-kwakuqala (95-99%), ukunciphisa ixesha lokuphumla kunye neendleko zokutshintsha ngelixa kusandiswa ubomi bokungunda.

 

Inzuzo

 

Ultra-Umthombo weFayibha echanekileyo yeLaser

Umatshini usebenzisa-umgangatho ophezulu we-pulsed/QCW/CW ifayibha laser (150W–3000W, 1064–1080nm) enomgangatho okhethekileyo we-beam (M² ~1.1), inika amandla agxininisiweyo, azinzileyo e-micron{6}}inqanaba lokuwelda. Lo mthombo wenza ukuba ubungakanani bamabala bulungelelaniswe ukusuka kwi-0.1 mm ukuya kwi-5.0 mm, iqinisekisa ukuchaneka kokulungisa iintanda{10}}ezincinci, imiphetho ebukhali yokungunda ngaphandle kokutshisa ngokugqithisileyo iindawo ezikufutshane. Iphelisa imfuno yokutshintshwa kwecandelo rhoqo, inika ukusebenza okungaguqukiyo kumawaka emijikelo yokulungisa.

 

I-HD ye-CCD/ngeMicroscope yokuJonga iVisual Monitoring

Yakhelwe-kwi-10–20X ye-HD yeCCD okanye i-microscope esweni ibonelela ngokucacileyo, iimbono eziphakanyisiweyo zendawo ye-welding, eyenza ulungelelwaniso oluchanekileyo kunye nokujoliswa kwesiphene. Abasebenzisi bayakwazi ukubona i-weld pool ngexesha lokwenyani, ukulungisa indawo kunye namandla ukuphepha ngaphezulu{4}}ukuwelda okanye ukulungiswa okuphosiweyo. Le ngxelo ibonwayo iqinisekisa ngokungenasiphako, {6}i-porosity esezantsi iiweld kwiinkcukacha zokungunda ezintsonkothileyo, njengeendawo zesango kunye neencam zokutywina.

 

IMathiriyeli eBanzi kunye nokuYabelana koButyetye

Inkqubo iwelda phantse zonke izinto zokungunda{0}}kudidi, kuquka iintsimbi zesixhobo, intsimbi engatyiwa, ialuminiyam, ubhedu, kunye nemidibaniso yentsimbi engafaniyo, enobubanzi obuyi-0.2mm ukuya kwi-6mm. Ilawula zombini -ulungiso oluncinci (0.1mm ngocingo lokuzalisa) kunye nezongezo zemathiriyeli ezinkulu, iyenza ilungele yonke into ukusuka kofakelo oluncinci lwe-3C lokungunda ukuya kwi-heavy die molds{7}}izinto zokubumba. Oku kuguquguquka kuphelisa isidingo soomatshini abaninzi be-welding kwiintlobo ezahlukeneyo zezinto.

 

ULondolozo{0}}Uyilo lwasimahla lweFayibha yeLaser

Ngokungafaniyo neelasesi ze-YAG zemveli, umthombo we-fiber laser awunazo iindawo ezinokusetyenziswa (akukho zibane, izibonisi, okanye iintonga) kwaye ufuna ukugcinwa okuncinci, kunye nobomi benkonzo yeeyure ezingama-50,000-100,000. Ukugcinwa kwesiqhelo kuthintelwe kutshintsho lwesihluzi samanzi ngamathuba athile kunye nokucoca iilensi, ukunciphisa{5}indleko zokusebenza kwexesha elide kunye nexesha lokuphumla. Uyilo lweemodyuli lwenza lula ukutshintshwa kwecandelo, ukuqinisekisa inkonzo ekhawulezayo kunye nokuphazamiseka okuncinci kwemveliso.

 

-INkqubo yokuPholisa yaManzi eSebenzisayo

Umzi-mveliso-umgangatho ovaliweyo-i-loop water chiller igcina ubushushu belaser obuzinzile ngexesha lomsebenzi oqhubekayo, ukuthintela ukutshisa okugqithisileyo kunye nokuqinisekisa ukukhutshwa kwamandla okungaguqukiyo nakwiiseshini zokulungisa ezongeziweyo. Isixokelelwano sokupholisa sinamandla-esebenzayo, nosetyenziso lwamandla oluphantsi xa kuthelekiswa noseto lwesiqhelo lokupholisa, luxhasa ukusebenza okuthembekileyo -kumandla aphezulu (1500W–3000W) imifuziselo esetyenziswa kwizingundo ezinkulu.

 

Eqinile, Phantsi{0}}Ii-Porosity Welds

I-laser ye-fiber egxininisiweyo idala i-welds exineneyo, eboshwe ngesinyithi kunye ne-porosity encinci, ifezekisa amandla e-weld ukuya kuthi ga kwi-95% yezinto ezisisiseko. Imithungo ye-weld igudileyo kwaye iyafana, ihlala ifuna kancinci ukuya kungabikho sithuba-i-weld polishing okanye ukucola{3}}i-etching ngqo okanye i-texturing iyenzeka kanye emva kokulungiswa, ukonga iiyure zokugqiba umsebenzi. Oku kubangela ulungiso olungenamthungo oluhambelana nomgangatho wokuqala womphezulu womphezulu.

 

Usetyenziso

 

Ukulungisa uMngundo (Undoqo)

  • Isitofu sokungunda: Imiphetho yokutywina egugileyo, ukuguga kwesango, iintanda, imingxunya, kunye nokulungiswa komlinganiselo
  • Stamping Molds: Iintanda, iikona ezichotshoziweyo, kunye nokunxitywa komphetho kwiimoto/izixhobo zokutywina ngentsimbi
  • Die-Casting Molds: Ukulungiswa kokuqhekeka kwe-thermal, ukhukuliseko, kunye ne-porosity kwi-aluminium / zinc die molds
  • Ukungunda okuchanekileyo: 3C (ifowuni/ithebhulethi), unyango, into yokudlala, kunye nokubumba kwangaphakathi kweemoto (HRC 50–60)

UShishino kunye noKwenziwa

  • Isixhobo & Die: Iingqindi, ukufa, ukufaka, kunye nokulungiswa kwezixhobo
  • Amacandelo Metal: Izixhobo zodonga olubhityileyo, ukudibanisa isinyithi esingafaniyo, kunye ne-micro-welding
  • Iimoto: Ukulungiswa komngundo kwi-injini, i-chassis, kunye neendawo zangaphakathi
  • Izixhobo zonyango: Ukucoceka okuphezulu, ukuwelda okuchanekileyo kwisixhobo sotyando kunye nokufakelwa kokungunda
  • Hardware & Electronics: Amacandelo achanekileyo, izihlanganisi, kunye neenxalenye ezincinci zentsimbi

 

FAQ

 

I-Q1: Zeziphi izinto zokubumba ezinokufakwa ngulo matshini?

I-A1: Idibanisa zonke iintsimbi zokungunda eziqhelekileyo, insimbi engenasici, i-carbon steel, i-aluminium alloy, i-alloy yobhedu, kunye neendibaniselwano zetsimbi ezahlukeneyo.

I-Q2: Ngaba i-welding iya kukhubaza i-mold yam?

A2: Hayi. Ifayibha laser's ultra-small HAZ (<0.5mm) and precise energy control minimize thermal input, eliminating deformation and preserving original mold accuracy.

I-Q3: Loluphi ucingo lokuzalisa olusetyenziswayo?

I-A3: 0.1–1.2mm ububanzi bocingo lokungunda lwebakala (intsimbi ephakathi, intsimbi, ialuminiyam, okanye ialloyi ezenziwe ngokwesiko) ukuthelekisa imathiriyeli esisiseko yokudibanisa eyona nto ilungileyo.

Q4: Kuthatha ixesha elingakanani ukufunda ukusebenza?

I-A4: Ukusebenza okusisiseko kuthatha iiyure ze-2 kunye nolawulo olunembile; ubugcisa obupheleleyo kwiintsuku ezi-1-3. Sinikezela ngoqeqesho kwindawo/ekude kunye neencwadana ezineenkcukacha.

I-Q5: Ziziphi iinketho zamandla ezikhoyo?

I-A5: I-Pulsed / QCW: 150W, 200W, 300W (ukulungiswa kwe-micro-repair); CW: 1500W, 2000W, 3000W (ukulungiswa okukhulu / okunzulu).

I-Q6: Luluphi ugcino olufunekayo?

I-A6: I-Fiber lasers zicela ukugcinwa okuncinci (akukho zibane / izinto ezisetyenziswayo). Iinguqu eziqhelekileyo zokucoca amanzi kuphela kunye nokucoca iilensi; uyilo lwemodyuli yenkonzo elula.

I-Q7: Ngaba iyakwazi ukulungisa iimbumba ezinkulu / ezinzima?

A7: Ewe. Iimodeli zixhasa iingalo zokujingi ezingama-360, iitafile zomsebenzi onzima (Ngaphantsi okanye zilingana ne-200kg), kunye nokudityaniswa kwerobhothi kwiimoto ezinkulu/zemizi-mveliso.

I-Q8: Yintoni iwaranti kunye nasemva-kwentengiso?

I-A8: iwaranti esemgangathweni yeminyaka eyi-1-2; inkxaso yobuchwephesha ubomi bonke; ukuhanjiswa kwezixhobo zehlabathi ngokukhawuleza; ukulungiswa kwesiza kuyafumaneka.

Q9: Ngaba i-post-weld polishing iyafuneka?

A9: Ngokuqhelekileyo kuncinci okanye akukho nanye. Iiwelds zigudile kwaye zixinene; ukuchongwa ngokuthe ngqo / ukuthungelwa okubhaliweyo kuhlala kusenzeka, konga ixesha lokugqiba.

 

Iifayile ezishisayo: umatshini we-laser welding wokungunda, umatshini wokuwelda waseTshayina wabavelisi bokubumba, ababoneleli, umzi-mveliso

IiParameters zobuGcisa

 

Umzekelo HT{{0}WY{1}}F1500 HT{{0}WY{1}}F2000
Amandla eLaser 2000 W 2000 W
Ubude beLaser 1080±5 nm
Uluhlu lohlengahlengiso lwamandla 10%-100%
Ukumodareyitha rhoqo Ngaphantsi okanye ilingana no 5000 Hz
Ubungakanani bendawo yokukhanya 0.1 mm-5.0 mm
UkuSetyenziswa kwamandla ngokupheleleyo <8KW
Ukunikezwa Amandla 220V±10%/50Hz okanye 380V±10%/50Hz
Inkqubo yokupholisa ukupholisa amanzi
Indawo yokusebenza X=300 mm, Y=200 mm, Z=300 mm (X kunye noY ulawulo lwesandla, Z ulawulo oluzenzekelayo)
Ubungakanani=500 mm*350 mm
Inkqubo yokujonga Ngemakroskophu, iliso leCCD